Process Data, Guides & Results
Real surface finishing results, cutting condition guidelines, product catalogues, and safety data for SAG-Tek tooling and systems. All documents are free to download. Results shown are from production and laboratory testing across stainless steel, titanium, cobalt-chrome, and other engineering materials.
Measured Surface Finishing Results
The following results were achieved using SAG-Tek tooling on production and laboratory components. Ra measurements taken pre- and post-process using calibrated surface profilometry. All figures represent achievable results under standard SAG cutting conditions.
Stainless Steel – Mirror Finish
PDFAchieved mirror finish on stainless steel surface.
- Material: Stainless Steel
- Ra: 1.26µm → 0.002µm
- Uniform finish across surface
Titanium HipCup - Removed Grinding Marks
PDFRemoved Grinding marks on titanium hip cup surface.
- Material: Titanium
- Ra: 0.3µm → 0.02µm
- Reduced cycle time to 45min.
Cobalt-Chrome Knee Joint
PDFRemoved machining marks on Cobalt-Chrome Knee Joint using a Hermle C22U Dynamic Machine.
- Material: Cobalt-Chrome
- Reduced scrap parts.
- Replaced linishing and hand tools.
Technical Catalogue
Comprehensive product catalogue and tool selection guidance.
SAG-Tek Technical Catalogue
PDFComplete catalogue covering SAG tooling and system capabilities.
Training Materials
Guidelines and reference materials for optimal tool usage and machining performance.
Recommended Cutting Conditions
PDFGuidelines for selecting cutting parameters for SAG tools.
Material Safety Data Sheets (MSDS)
Safety and handling documentation for SAG tooling materials.
Resin Bonded Diamond Tool (40A Rubber)
PDFSafety data for resin bonded diamond tools with 40A rubber tip.
Nickel Bonded Diamond Tool (40A Rubber)
PDFSafety data for nickel bonded diamond tools with 40A rubber tip.